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Old 03-06-2010, 09:43 PM   #1
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I should add that if you use the battery's negative terminal for your ground and measure a proper voltage at the alternator's output lug but the voltage at the battery is very low you needn't bother with the other wiring on the alternator, just follow the wiring from the alternator's lug to the battery.

You can also to a voltage drop test (negative test lead to the alt's lug and positive test lead to the battery's positive terminal), the reading should be very low, more than half a volt and you need to track the drop using the same methodology until you find the cause; You can do this test across just the fusible link to see if the fusible link is the culprit, but you have to pull the section it's mounted in out of the fuse box housing so I usually test the drop across the whole thing first.
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Old 03-08-2010, 05:44 PM   #2
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Basically then, if the alternator's throwing out any charge then it should be evident across a chassis earth & the lug when the engine's running? I'm getting 11.69 & dropping with higher revs both across earth/alt. lug & across battery terminals. Everything seems to check out continuity wise with my wiring but still no charge. I'm beginning to think reg/rec failure...


Oh, another thing I noticed was after a ten minute drive the other day the casing of the alt was quite hot (if I'd really pressed my hand on hard it would've hurt). To me that says the thing's working but the charge isn't getting past the reg/rec...
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Old 03-09-2010, 01:35 AM   #3
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I would just pull the alternator out and take to a parts store to have it tested... Here they all do it for free and it's easy to do. That's VERY low and below the ECU's minimum from what I've been told.
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Old 03-09-2010, 07:40 AM   #4
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I 2nd that, get it tested. Some stores can test the regulator/diodes while it's on the car, so you literally just drive there.
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Old 07-01-2010, 02:26 AM   #5
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I sometimes get that issue and am curious to how can i identify and replace the fusible link, cause all the signs point to that.
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Old 10-03-2010, 07:47 PM   #6
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ALT 100A FL in the engine bay fuse box.

Some aftermarket power wires also have a FL in the middle of them; just a 1" to 2" sections of a different diameter is what you can look for.
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Old 10-03-2010, 10:19 PM   #7
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Um... you know it comes out from the bottom, right? And you can use a sealed one as specified for later years in place of the wire if your car had the wire.
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